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Concrete Testing

 
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{slumptest}WORKABILITY
The workability of concrete can be measured on-site by
the 'Slump Test'. This test involves taking a sample of the mix and filling a cone with four equal layers of concrete. Each layer is compacted with 25 strokes of the rod, each stroke penetrating the layer below. This will ensure that even compaction of the material is achieved.


When the cone is lifted off the material should 'slump' to provide a measurement of the difference between the height of the cone and the slumped concrete. The greater the slump the more workable the concrete.

If the concrete collapses totally this shows that the mix is too wet and too fluid to compact, it will cause segregation of the materials with the larger aggregate sinking to the bottom during compaction.

If the material collapses on one side only is shows that the material is too dry and will be unworkable.

The optimum slump is when the material stays together and just bulges from the centre. This then shows that the material is workable.

{cubetest}CUBE TEST
The cube test is used to measure the strength of concrete. The test involves taking a sample of the mix and curing is in laboratory conditions to ensure full testing strength is achieved.

The concrete should be thoroughly mixed before placing in the oiled cube. The mix is compacted in two layers, the first being about two thirds full, with at least 35 strokes of the tamping rod on each layer. The cube is then cured at 20°C in a controlled environment such as a curing tank. When a prescribed time has elapsed the cubes are then subjected to the 'crushing test'


{crushtest}Crush Test
Once the concrete has been allowed to cure it is placed in a crusher to measure the point at which the cube fractures. This is measured in Newton's per square millimetres (N/mm²). The cubes are crushed at 7 days and 28 days and the figures compared to the strength requirements of the concrete design mix.

The alternative to cubes are to use cylinders of at least 150mm diameter in the same way.

 


{compactingtest}Compacting Factor Test
This test also measures the workability of concrete in a more precise way than that of the slump test. It measures the weight of uncompacted concrete and compared it with the weight of partially compacted concrete, sometimes known as the 'drop test'.

The top cone is filled with well mixed loose concrete and weighed. It is then allowed to drop to the lower cone and then to the bottom cylinder. The bottom cylinder is smoothed off level and any surplus concrete on the outside wiped away. The cylinder is then weighed.

The difference between the weight of the concrete placed in the top cone and that of the cylinder provides a measure of workability. The higher the weight of the cylinder to the cone the more workable the concrete, but the difference should not be more than 1.

 


Cone weight = W1
Cylinder Weight = W2

Compacting factor = W1÷W2

The higher the value of the calculation the more workable the concrete. (A maximum of 1 should be achieved).